Mercury OptiMax Black Air Injector Fuel Injector Cleaning & Flow Testing

The Mercury 8M6001744 is a DFI marine (air-assisted 2-stroke DI, air side) fuel injector used in Mercury OptiMax 2-stroke outboards: the BLACK air injector. Fits 1.5L 75-125 HP, 2.5L and 3.0L 200-300 HP including XS and Pro XS, plus 200 DFI Jet Drive. Carries a different Mercury part number than the blue version, though both share the same body and tested identically on our bench.. We ultrasonic-clean and flow-test injectors like this one in our shop, then send back before-and-after data so you know exactly what you're getting.

Manufacturer	Mercury
Part number	8M6001744
Type	DFI marine (air-assisted 2-stroke DI, air side)

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Our measured results

These are the actual before-and-after numbers from our flow bench for the Mercury 8M6001744 — not published estimates.

Tested in our shop	12 injector(s) @ 50.0 psi
Measured coil (avg)	1.91 Ω
10s open flow (avg)	99.58 → 99.92 ml (+0.3%)
60s pulsed flow (avg)	91.17 → 91.08 ml
Leak test after cleaning	12/12 PASS

Also known as / cross-references

The Mercury 8M6001744 is interchangeable with or cross-references to these part numbers:

8M0065917 (supersession)884595A01

What vehicles use the Mercury 8M6001744?

Mercury OptiMax 2-stroke outboards: the BLACK air injector. Fits 1.5L 75-125 HP, 2.5L and 3.0L 200-300 HP including XS and Pro XS, plus 200 DFI Jet Drive. Carries a different Mercury part number than the blue version, though both share the same body and tested identically on our bench.

How we service the Mercury 8M6001744

Every DFI marine (air-assisted 2-stroke DI, air side) Mercury 8M6001744 we take in gets the full bench treatment, tested at 50 psi: ultrasonic cleaning, backflushing, before-and-after open and pulsed flow testing, leak testing, spray-pattern inspection, and new O-rings and micro-filter baskets where available. You get back a detailed Injector Performance Report with the actual before-and-after numbers for your own set, and round-trip USPS shipping is $15 flat.

Frequently asked questions

What vehicles use the Mercury 8M6001744 injector?

The Mercury 8M6001744 is used in Mercury OptiMax 2-stroke outboards: the BLACK air injector. Fits 1.5L 75-125 HP, 2.5L and 3.0L 200-300 HP including XS and Pro XS, plus 200 DFI Jet Drive. Carries a different Mercury part number than the blue version, though both share the same body and tested identically on our bench..

Can you clean and test a 8M6001744 injector?

Yes. We ultrasonic-clean, backflush, and flow-test the Mercury 8M6001744 on our bench, including before-and-after open and pulsed flow, leak testing, and spray-pattern inspection, with new O-rings where available.

What did the 8M6001744 flow at?

On our bench, 12 8M6001744 injectors averaged 99.58 ml open flow before cleaning and 99.92 ml after, tested at 50.0 psi.

How much does it cost?

Standard MPFI top-feed injectors are $30 each; side-feed, GDI, TBI and specialty injectors are $35 each. Round-trip shipping is $15 flat, 2-injector minimum.

How do I send them in?

Start an order on our Get Started page, ship your injectors to our Weymouth, MA shop, and we return them cleaned, tested, and documented.

Send in your 8M6001744 injectors

Mail-in cleaning and flow testing with a full before/after report. 2-injector minimum, $15 flat round-trip shipping.

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